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3D printing the Gravity Jet Suit

Parts of the turbine engines for the Gravity Jet Suit are made through additive manufacturing, through a type of 3D printing using sintering of powdered metal.  This process is explained in this resource.

Machining the F1 Car

This video from Boxford demonstrates CNC machining of an F1 car. The full designing and making process is shown from a CAD design through to a finished product. Firstly the product is designed in a 3D modelling CAD package such as Pro/Desktop. It is then exported in STL format and file is processed. The routing...

Paper Roman Catapult

Ten kits of a pupil challenge to design nd make a roman catapult made from paper, nuts and bolts. Kits are available in Coventry and Warwickshire or by arrangeent. Slides available for download free.

Designing the Mirror

In this activity, students will use memory metal wire to create a model of a deployable structure.  The James Webb Space Telescope has several structures that must be deployed in space, including parts of the primary mirror.  Students must create and evaluate a design to enable the primary mirror to fold inside the...

Flight Test

This activity requires students to design and construct a payload fairing and vibration rig to test a protection system for a satellite (an egg).  Students are given limited materials (this can be differentiated accordingly) to produce their model, the success of the model is initially measured by the egg not being...

Surviving Space Temperatures

When the James Webb Space Telescope is deployed it will have one side which continually faces the Sun and is warmed by the Sun, and one side which does not face the sun. The cold side of JWST houses scientific instruments which work better if they are at a low temperature, so a sunshield is used to keep the...

One Planet Packaging

These materials, from Waste Watch (part of Keep Britain Tidy), have been developed to make explicit links between sustainability and packaging for students following GCSE level design and technology courses. The scheme of learning includes suggested activities for five active learning sessions, supported by the...

What is CAD and CAM?

This resource supports students to understand the terms Computer Aided Design (CAD) and Computer Numerical Control (CNC) manufacture. It provides an overview of manufacturing methods such as CNC vinyl cutting, CNC router, laser cutting.

Revision and mock assessment materials for this resource are...

3D Printing, a new and emerging technology

This lesson resource provides teacher notes for delivering a lesson that places 3D Printing as a new and emerging technology. It looks at how 3D printers work and provides a student assessment.

How is 3D Printing used in society?

This lesson teaches students different uses of 3D printing and highlights the three main parts to the 3D printing process (I.e. design, slice, print).

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