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Machining the F1 Car

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2010 to date

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Machining Acrylic Using The Vacuum Bed

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Lasers

This resource from Boxford describes the process of engraving imagery onto a mirror tile. In this instance a Doctor Who themed mirror is produced. The product is made using a 300mm by 300mm B&Q mirror tile. Issues faced and ideas for future development of the product are described. One idea explored is to use the...
Publication date:
2010 to date

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Hardwood Machining

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2010 to date

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Gears

This resource from Boxford facilitates the manufacture of a teaching aid for spur gears for use in the classroom. It includes CAD drawings of the gears and backing plate, which could be used to manufacture the device using a laser cutter. There is also a picture of the finished item.
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2010 to date

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Foamex Machining Using Vacuum Bed

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2010 to date

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F1 R-type

This resource from Boxford describes the manufacturing of an R-type car for the F1 in Schools competition. It includes exemplar CAD files for the balsa block from which the car is made and a variety of jigs. The material constraints for the design are described. Detailed step-by-step instructions, with supporting...
Publication date:
2010 to date

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F1 D-type

This resource from Boxford describes the manufacturing of a D-type (Bloodhound challenge) car for the F1 in Schools competition. It includes exemplar CAD files for the balsa block from which the car is made and a variety of jigs. Practical considerations for manufacturing, such as the need to attach the balsa to the...
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2010 to date

9 files

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Drill Bit Stand

This resource from Boxford describes the development of a drill bit stand made using CAD/CAM. Exemplar CAD files are presented to aid manufacture of the product. The importance of accuracy is described and how CAM can help with this. Photographs show a range of different drill holders from home made versions to...
Publication date:
2010 to date

3 files

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Chopping Board

This resource from Boxford describes a chopping board manufactured using a CNC router. It is designed to demonstrate the use of shaped router cutters. The project is introduced and the materials selected described. A screenshot shows the CAD file used and the rounding of corners to make a safe product. Different...
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2010 to date

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