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Teddy Chair

This resource from Boxford describes the development of a themed ‘teddy’ shaped chair for children. It contains an exemplar CAD file for CAM manufacture and photographs of the finished product. The materials needed and cutter types for production on a CNC router outlined. Colours represent the different cutting...

Teachers Pet

This resource from Boxford describes the development of a storage product that allows common classroom objects to be stored effectively by the teacher. It contains exemplar CAD files for CAM manufacture, screenshots showing the development of the CAD work and photographs of the finished product. Curriculum links...

Spraybooth

This resource from Boxford describes the development of a CNC routed paint spray booth. STL files are provided for CAM manufacture. Different material sizes to produce different sized spray booths. Photographs show some of these different sized booths after assembly has taken place. Useful tips for final assembly...

Sky Sign

This resource from Boxford describes a CNC routed sign project. Ideas for related activities are presented, such as colour schemes for signage and designing signs for people with handicaps. Issues to consider when manufacturing along with settings for machining are described. Safety considerations are discussed....

Shelf Stand

This resource from Boxford describes the development of a shelf stand to store boxes of electronic components. The rationale for the product is described and photographs show what it must be able to store and what it looks like once fully made. Curriculum links include the use of CAD/CAM to produce products.

School Eraser

This resource from Boxford describes the development of a pencil eraser project. Exemplar CAD files are also provided. The product is developed by creating a silhouette which could be cut using a laser, a scroll saw or by hand with a coping saw. The use of injection moulding in the project is also described. The...

Scalextric Wheels

This resource from Boxford describes the manufacture of the wheels, tyres and bearings for use in vehicle in the Scalextric 4 schools competition. It includes exemplar CAD files that could be used to manufacture the component parts using CNC machines. There are screenshots of the CAD drawings and pictures of the...

Scalextric Cars

This resource from Boxford describes the manufacture of car moulds for the Scalextric 4 Schools competition. It contains exemplar CAD files. Steps needed to complete the project are described and photographs show examples of a finished mould. The cutting tool size needed and option for analysing the electrical...

Round Table

This resource from Boxford describes the development of a table and chairs. It includes exemplar CAD files that could be used to manufacture the component parts using CNC machines. There are screenshots of the CAD layouts and pictures of the assembled product. A prototype was made using laser cut MDF to evaluate...

Round Money Box

This resource from Boxford describes the design considerations and manufacture of a round money box. Exemplar CAD files are presented to facilitate manufacture of the product and pictures of the finished product are shown. Images of a variety of money boxes are shown. These could be used as stimulus materials for...

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