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Toolbox

This resource from Boxford describes a toolbox project produced using CAD/CAM. Exemplar CAD files are included. The tool box is made from Corriflex and an explanation is given of its advantages and uses as a material. The toolbox is shown produced as a net using CD software. Different coloured lines show the...

Toolholder A1

This resource from Boxford describes the development of a holder for tools needed for an A1 and A1 M CNC router. Exemplar CAD files are provided for CAM output and production. The reasons for the project are described and the importance of keeping track of tools is explained. Materials, cutting tools and machine...

Toolholder A3

This resource from Boxford describes the development of a holder for tools needed for an A3 and A3M CNC router. Exemplar CAD files are provided for CAM output and production. The reasons for the project are described and the importance of keeping track of tools is explained. Materials, cutting tools and machine...

Wind Tunnel

This resource from Boxford describes the manufacture of a small wind tunnel suitable for use in conjunction with the Scalextric 4 Schools competition. It includes CAD files and pictures of the assembled wind tunnel. The design features of the wind tunnel are outlines and consideration is given to how it is used,...

Winners Podium

This resource from Boxford describes how a project to display large items can be made using the accuracy and build quality of CAD/CAM. It contains a description of the project, exemplar CAD files. Photographs show the finished winners’ podium, the wheels for moving it and the internal support beams. Sizes for the...

Spraybooth

This resource from Boxford describes the development of a CNC routed paint spray booth. STL files are provided for CAM manufacture. Different material sizes to produce different sized spray booths. Photographs show some of these different sized booths after assembly has taken place. Useful tips for final assembly...

School Eraser

This resource from Boxford describes the development of a pencil eraser project. Exemplar CAD files are also provided. The product is developed by creating a silhouette which could be cut using a laser, a scroll saw or by hand with a coping saw. The use of injection moulding in the project is also described. The...

Scalextric Wheels

This resource from Boxford describes the manufacture of the wheels, tyres and bearings for use in vehicle in the Scalextric 4 schools competition. It includes exemplar CAD files that could be used to manufacture the component parts using CNC machines. There are screenshots of the CAD drawings and pictures of the...

Scalextric Cars

This resource from Boxford describes the manufacture of car moulds for the Scalextric 4 Schools competition. It contains exemplar CAD files. Steps needed to complete the project are described and photographs show examples of a finished mould. The cutting tool size needed and option for analysing the electrical...

Round Table

This resource from Boxford describes the development of a table and chairs. It includes exemplar CAD files that could be used to manufacture the component parts using CNC machines. There are screenshots of the CAD layouts and pictures of the assembled product. A prototype was made using laser cut MDF to evaluate...

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