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3D printing the Gravity Jet Suit

Parts of the turbine engines for the Gravity Jet Suit are made through additive manufacturing, through a type of 3D printing using sintering of powdered metal.  This process is explained in this resource.

F1 R-type

This resource from Boxford describes the manufacturing of an R-type car for the F1 in Schools competition. It includes exemplar CAD files for the balsa block from which the car is made and a variety of jigs. The material constraints for the design are described. Detailed step-by-step instructions, with supporting...

Machining the F1 Car

This video from Boxford demonstrates CNC machining of an F1 car. The full designing and making process is shown from a CAD design through to a finished product. Firstly the product is designed in a 3D modelling CAD package such as Pro/Desktop. It is then exported in STL format and file is processed. The routing...

F1 D-type

This resource from Boxford describes the manufacturing of a D-type (Bloodhound challenge) car for the F1 in Schools competition. It includes exemplar CAD files for the balsa block from which the car is made and a variety of jigs. Practical considerations for manufacturing, such as the need to attach the balsa to...

Activity 4: In the Loop

This design-and-make project, from the Ellen MacArthur Foundation, provides hands on experience of working with materials, using CAD/CAM for design, and an opportunity for students to manufacture interesting products while addressing many circular economy concepts. The activity explores the use of materials, the...

Activity 1: The Circular Economy in the Built Environment

This activity, from the Ellen MacArthur Foundation, concentrates on the design of buildings, their use and eco- effectiveness. Students will explore how, through applying circular economy principles, new buildings can be created that have a positive impact – buildings that do good rather than less harm. The...

What is CAD and CAM?

This resource supports students to understand the terms Computer Aided Design (CAD) and Computer Numerical Control (CNC) manufacture. It provides an overview of manufacturing methods such as CNC vinyl cutting, CNC router, laser cutting.

Revision and mock assessment materials for this resource are...

3D Printing, a new and emerging technology

This lesson resource provides teacher notes for delivering a lesson that places 3D Printing as a new and emerging technology. It looks at how 3D printers work and provides a student assessment.

How is 3D Printing used in society?

This lesson teaches students different uses of 3D printing and highlights the three main parts to the 3D printing process (I.e. design, slice, print).

Poster: Using a 3D printer

This poster gives student instructions of how to use a 3D printer. The printer it references is the BeeVeryCreative, however, the majority of information is applicable to any filament printer. The poster also comes with a Zapper code that can be scanned to reveal a video of the printer at work.

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