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Machining the F1 Car

This video from Boxford demonstrates CNC machining of an F1 car. The full designing and making process is shown from a CAD design through to a finished product. Firstly the product is designed in a 3D modelling CAD package such as Pro/Desktop. It is then exported in STL format and file is processed. The routing...

One Planet Packaging

These materials, from Waste Watch (part of Keep Britain Tidy), have been developed to make explicit links between sustainability and packaging for students following GCSE level design and technology courses. The scheme of learning includes suggested activities for five active learning sessions, supported by the...

3D Printing, a new and emerging technology

This lesson resource provides teacher notes for delivering a lesson that places 3D Printing as a new and emerging technology. It looks at how 3D printers work and provides a student assessment.

How is 3D Printing used in society?

This lesson teaches students different uses of 3D printing and highlights the three main parts to the 3D printing process (I.e. design, slice, print).

Testing Textiles

As head technologist for shops like Blacks and Millets, it is Martin Stannard’s job to ensure that all the clothing sold in these stores meets the claims about its performance. He tests every claim about a fabric, such as whether it is waterproof or whether it really does meet a British Standard. This is...

Stephanie Kwolek - Polymer Chemist

Stephanie Kwolek invented the tough polymer Kevlar, used in protective clothing and developed a method for demonstrating the production of nylon in the classroom which is still used today.

The article is from Catalyst: Secondary Science Review 2014, Volume 25, Issue 1.

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Modern Materials

This collection of resources support students to increase their understanding of Kevlar, carbon fibre, glass reinforced polyester, phase changing materials, Nomex, geotextiles, LCD, Rhovyl, breathable clothing, UV protective clothing and microfibres. The resources provide a classroom presentation, student worksheet...

Smart Materials

This collection of smart materials resources supports students to learn about Quantum Tunnelling Composite, shape memory alloys, polymorph, microencapsulation, photochromic dyes, thermochromic dyes and E-textiles. The collection provides a classroom presentation, teacher notes, student worksheets, student revision...

Dip Coating

This resource from Boxford describes the development of a CNC routed dip tank for the dip coating process. Exemplar CAD files and a supporting video are provided. Photographs show the assembled dip tank and the dip coating process is described. Materials, tools and equipment needed both to make the tank and...

Which material and why

This is one of a set of resources produced in conjunction with the engineering company Arconic. The resources are designed to support teaching of key engineering concepts at both key stage 3 and key stage 4, including the new GCSE in Engineering. This resource focusses on selecting appropriate materials for an...

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